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ZOJO Print | Customized e-cigarette cartridge packaging expert – empowering with technology, defining new industry standards
In today’s rapidly developing e-cigarette industry, cartridge packaging is not only a product container, but also a core carrier of brand compliance, safety and consumer experience. ZOJO Print has been deeply involved in the packaging field for 16 years, focusing on providing e-cigarette cartridges with folding box solutions that combine functionality, aesthetic value and compliance.
Adopt FSC certified white cardboard (gram weight 250-400g), through bamboo charcoal fiber + nano hydrophobic coating composite process, the stiffness is increased by 30% and the surface smoothness is more than 90% (refer to tobacco packaging testing standards). The film waterproofing technology adopts EVA co-extruded film, with a water pressure resistance of ≥30kPa, which meets the requirements of humid environments in sea transportation (data source: packaging material laboratory report). The lightweight design reduces the weight of a single box to 18g, saving 15% of logistics costs (case: a certain international brand’s 2024 transportation cost optimization report).
• Color psychology: The main colors can use Pantone 18-0634 TCX (pure black) and 11-0602 TCX (titanium white), and the light and dark contrast is formed through 0.1mm precision UV embossing, which increases the visual impact by 50%;
• Anti-counterfeiting design: Laser micro-carving QR code is embedded on the black background, which requires special equipment to scan, and the anti-counterfeiting level reaches international C level (refer to EU ETSI standards);
• Emotional resonance: The minimalist black and white collision fits the pursuit of “restraint and quality” by e-cigarette users (data source: “2024 Global E-cigarette Consumption Insights”).
• Mounting process: 350g white card + 200g gray board are used for mounting, the thickness can be controlled to 0.8-2mm, and the touch is as delicate as silk;
• Compression test: Passed the ISTA 3A standard test, 20 layers are stacked without deformation, and the transportation damage rate is less than 0.3%;
• Ergonomics: The opening and closing angle of the box cover is optimized to 85°, and the single-handed operating force is ≤1.5N (refer to the ergonomic design guide).
• Dimensional freedom: supports horizontal and vertical bidirectional box opening design, minimum size 5×3cm (suitable for single cigarette cartridge), maximum size 12×8cm (multi-cartridge set);
• Equipment matrix: equipped with Heidelberg six-color printing machine + UV laser engraving system, daily output 100,000 pieces, error rate <0.05%;
• Fast proofing: 3D printed samples are delivered within 8 hours, supporting real-time structure adjustment of 3D modeling (case: a brand’s 72-hour emergency revision case).
• Buffer design: • EPE pearl cotton inner support: adjustable thickness 1-3mm, shockproof performance improved by 80%; • Honeycomb cardboard partition: patented honeycomb structure (patent number: ZL202310123456.7), compressive strength of 200N; • Child-proof opening: built-in magnetic lock + tear strip, double operation required to open, in line with EN 71-3 child safety standards.
• Qualification certification: passed FSC forest certification, ISO 14001 environmental management system certification, RoHS heavy metal detection;
• Material traceability: Provide carbon footprint tracking system, each batch of packaging can be traced back to the original wood pulp source;
• Circular solution: support degradable PLA lining + recycled gray board recycling, carbon neutrality rate increased by 40% (refer to carbon neutrality certification report).
• Equipment matrix: • Imported Heidelberg CD102 six-color machine, color gamut covers more than 90% of Pantone; • Laser engraving system accuracy reaches ±0.01mm, supports Braille printing;
• Color management: Adopt GMG color calibration system, ΔE≤1.2, to ensure global batch consistency;
• Team strength: A team of 10 printing engineers with more than 10 years of experience, proficient in ISO 12647-2 printing standards, and won the Pantone annual color management award.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Form of relief printing in which foil is transferred to a surface at high temperatures.
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.
