
ZOJO Print | Customized Vape POD folding cardboard box——Reshaping the new benchmark of e-cigarette packaging with industrial aesthetics and intelligent production
Today, as the e-cigarette industry pursues lightweight and environmental protection, ZOJO Print, with 16 years of packaging intelligent manufacturing experience, provides Vape POD products with folding cardboard box solutions that combine functionality, safety and design.
Adopt 0.8mm thick cold-rolled steel plate mold stamping, the box wall thickness uniformity error ≤0.1mm, and achieve 3 seconds ultra-fast opening and closing (measured opening force ≤1.2N). The double-insert buckle design has passed ISO 13857 child safety certification, requires a pulling force of more than 2.5N to open, and the transportation damage rate is less than 0.3% (data source: 2024 packaging material laboratory report).
• Pantone spot color matching: Adopting German Heidelberg six-color printing unit, achieving 0.05mm level overprint accuracy (ΔE≤1.2), supporting Pantone 19-3939 TCX (Royal Blue) + Rose Gold embossing process;
• Dynamic visual design: Through UV local embossing process (height 0.3mm), the product usage scenario is transformed into a tactile 3D diagram, and the information transmission efficiency is improved by 50%.
• Automated production line: Equipped with German BHS five-layer cardboard line (speed ≥200m/min), the daily production capacity exceeds 50,000 pieces;
• Quality control system: Passed ISO 9001/BRCGS certification, each batch undergoes 12 quality inspections (including drop/vibration/drop tests), and the pass rate is 99.99%.
• Facial Paper Selection: 350g white cardboard (FSC certified) + 0.2mm matte PET coating, surface roughness Ra≤0.6μm, wear resistance passed Taber CS-10 wheel test (gloss attenuation <5% after 500 turns);
• Anti-scratch Black Technology: Dark colors are printed with carbon ink, combined with nano-hydrophobic coating, and the scratch resistance level reaches 4H (pencil hardness test standard).
The “Electronic Cigarette Aesthetics Research Institute” composed of 12 senior packaging designers provides three core services:
• Trend Prediction: Release the “Electronic Cigarette Packaging Color Trend Report” every quarter, covering cutting-edge directions such as magnetic suction structure/degradable materials;
• Intelligent Expansion: Support NFC chip implantation (in compliance with ISO 14443 standard), temperature and humidity sensing tags (accuracy ±0.5℃).
• Benchmark case: • A North American brand: Through magnetic child-proof buckle + UV printing technology, the packaging return rate is reduced by 70%;
• European compliance solution: Built-in RFID chip tracks logistics information, in line with EU TPD regulations;
• Quick response: 72-hour fast proofing, support small batch customization (minimum order of 300 pieces).
• FSC certification: Materials are traceable, passed the international FSC forest certification, and provide quality recognized by big brands
• Circular design: The box body supports 5 cycles, and the lining is removable and washable (refer to degradable straw fiber technology);
Let each paper box become a visual declaration of the brand’s technical strength.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft to the touch coating that creates a velvety texture for a more tactile appeal.