
ZOJO Print | Customized Pre-roll cigarette box fast delivery cardboard box – reshaping the new benchmark of tobacco packaging with industrial aesthetics and agile manufacturing
In the high-end tobacco consumer market, packaging is not only a product container, but also the core carrier of brand tone and consumer emotional connection. ZOJO Print has been deeply involved in the field of tobacco packaging and has developed a cardboard box solution that combines functionality, artistry and agile delivery based on the characteristics of Pre-roll cigarettes.
Adopting 0.8mm thick cold-rolled steel plate mold stamping, the box wall thickness uniformity error is ≤0.1mm, achieving 3 seconds ultra-fast opening and closing (measured opening force ≤1.2N). Drawing on the design concept of high-end watch crowns, the double insurance buckle system is innovatively added, requiring a pulling force of more than 2.5N to open (in line with ISO 13857 child safety standards), and the transportation damage rate is less than 0.3% (data source: 2024 packaging material laboratory report).
• Pantone Spot Color Matching: Adopting German Heidelberg six-color printing unit, achieving 0.05mm overprint accuracy (ΔE≤1.2), supporting Pantone 19-3939 TCX (Royal Blue) + Rose Gold embossing process;
• Dynamic Visual Design: Through UV local embossing process (height 0.3mm), the tobacco planting scene is transformed into a tactile 3D diagram, and the information transmission efficiency is increased by 50%.
• Structural Innovation: Breaking the traditional cylindrical shape, adopting golden ratio cutting, the box body is tilted at an angle of 12°, and conforms to the ergonomic grip curve; • Patented Design: Holding the “honeycomb shock-absorbing structure” patent, the compressive strength is increased by 80%, and it has passed the ISTA 3A transportation test.
• Material selection: FSC certified 1200g gray board + 350g white card composite structure, formaldehyde emission ≤0.01mg/m³ (SGS test certification);
• Safety process: surface treatment uses water-based varnish (VOCs content ≤50g/L), passed FDA food contact grade certification.
The “Tobacco Aesthetics Research Institute” composed of 12 senior packaging designers provides three core services:
• Brand gene implantation: laser engraving LOGO (accuracy ±0.02mm) + hot stamping embossing (thickness 0.3mm) combined process;
• Smart expansion: support NFC chip implantation (in compliance with ISO 14443 standard), temperature and humidity sensing tags (accuracy ±0.5℃).
• Surface Treatment: Adopt German Henkel customized matte PET lamination (gloss ≤15GU), friction coefficient ≤0.15, scratch resistance level up to 4H (pencil hardness test); • Tactile Optimization: Surface micro-matte treatment (Ra≤0.8μm), the touch is as delicate as silk, and the fingerprint residue rate is reduced by 90%.
• Smart Manufacturing Base: A smart factory covering an area of 15,000 square meters, equipped with a German BHS five-layer cardboard line (vehicle speed ≥ 200m/min);
• Quality Control Standard: Passed ISO 9001/BRCGS certification, each batch undergoes 12 quality inspections (including drop/vibration/drop tests), and the pass rate is 99.99%;
• Quick Response: Support small batch customization (minimum order of 300 pieces), 72-hour fast proofing, and 48-hour delivery for urgent orders.
Let each package become a visual declaration of the brand’s technical strength.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft to the touch coating that creates a velvety texture for a more tactile appeal.